Our Services

Industrial Automation & Smart Factory Solutions

From control system design to predictive maintenance, we deliver bespoke engineering for UK manufacturers.

Robotic assembly line in a modern manufacturing facility
380+
Automation Systems Deployed
97%
On-Time Project Completion
28%
Average Cycle Time Reduction
42%
Average Downtime Reduction

Intelligent Solutions for Modern Manufacturing

Bespoke automation services designed around your production reality — from single machine upgrades to full digital factory transformations.

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Control System Design & Implementation

Custom PLC programming, HMI development, and SCADA integration tailored to your production workflows.

  • Bespoke PLC and IPC programming (Siemens, Allen-Bradley, Beckhoff)
  • Touch screen HMI design and deployment
  • Integration with legacy systems and new equipment
  • Safety interlocks and compliance certification (ISO 13849, ATEX)
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Robotic Integration & Deployment

Seamless integration of collaborative and industrial robots into your production line with full support and training.

  • Robot selection and feasibility studies
  • Installation, programming, and system testing
  • Operator training and safety certification
  • Ongoing maintenance and performance optimisation
📊

Predictive Maintenance & IoT

Industrial IoT sensors and analytics that monitor equipment health, predict failures, and reduce unplanned downtime.

  • Sensor deployment and data collection infrastructure
  • Real-time dashboards and alerts
  • Machine learning-based failure prediction
  • Integration with your existing maintenance systems
🔗

Smart Factory & Digital Transformation

End-to-end connected factory solutions that improve visibility, traceability, and operational efficiency.

  • Production data collection and analytics
  • MES integration and reporting
  • Energy monitoring and optimisation
  • Compliance and audit trail systems
🔧

System Maintenance & Technical Support

Proactive maintenance contracts and 24/7 emergency support to keep your systems running at peak performance.

  • Scheduled preventative maintenance
  • Remote diagnostics and troubleshooting
  • 24/7 emergency response
  • Software updates and system optimisation
📚

Engineering Consultancy & Training

Strategic guidance on automation roadmaps, technology selection, and team upskilling.

  • Automation strategy workshops
  • Technology selection and ROI analysis
  • Staff training programmes (PLC, robotics, IoT)
  • Continuous improvement and lean automation

The Engineering Difference

We're not a software house that dabbles in engineering. We're manufacturing engineers who build technology that works on the shop floor.

🎓

Bespoke Engineering

We design solutions for your specific challenges, not generic off-the-shelf systems. Your production reality drives our design.

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Manufacturing Expertise

Our team has real production experience — we understand your bottlenecks, constraints, and ROI requirements.

Full Accountability

From design through deployment to ongoing support, we take ownership of every project. One point of contact, full responsibility.

🔒

Certified & Compliant

ISO 9001, ATEX, CE compliant. Safety and regulatory standards are built into every system we deliver.

On-Time Delivery

97% of our projects complete on schedule. Project discipline and clear timelines are non-negotiable.

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Long-Term Support

We don't disappear after installation. Maintenance contracts, 24/7 support, and continuous optimisation are standard.

Our Proven Project Process

Every engagement follows a structured, transparent process designed to deliver predictable outcomes and minimal production disruption.

Discovery & Assessment

We visit your facility, understand your current systems, production workflows, pain points, and business goals. No assumptions.

Solution Design

Our engineers create a detailed technical specification — hardware, software, integration, timelines, and costs. Full transparency.

Prototyping & Testing

We build and test critical components in a controlled environment before deployment. Risk mitigation by design.

Deployment & Integration

Phased installation with minimal production disruption. Real-time monitoring, testing, and validation at every stage.

Training & Handover

Comprehensive training for your team. Full documentation, troubleshooting guides, and ongoing technical access.

Ongoing Support

Maintenance contracts, performance monitoring, and proactive optimisation keep your systems performing at peak efficiency.

Frequently Asked Questions

Straight answers to the questions we hear most often. Don't see yours? Get in touch.

What Our Clients Say

Real outcomes from UK manufacturers who've transformed their operations with Krostilar.

We asked Krostilar to automate a legacy packaging line that was running at 60% efficiency. Within 4 months, they'd integrated new vision systems, upgraded the PLC logic, and deployed robotic palletising. We're now at 89% efficiency and plan to expand the system next year.

Graham Foster
Technical Director — Apex Packaging Solutions, Greater London

The IoT predictive maintenance system has transformed our maintenance strategy. Instead of reactive firefighting, we now replace components before they fail. Annual maintenance costs down 31%, and our operators spend more time on value-add work.

Claire Blackwell
Maintenance Manager — Hydraulics & Engineering Ltd, Surrey

Complex project with multiple legacy systems to integrate. Krostilar's engineers showed real depth — they didn't just code; they understood manufacturing. The system is rock-solid and their support team is exceptionally responsive.

Mark Underwood
Plant Engineering Manager — Stamped Components UK

Engineering Led. Manufacturing Focused.

Krostilar Engineering Ltd was founded by engineers who spent years on the shop floor. We combine deep manufacturing knowledge with modern automation technology to deliver systems that actually work — in the real world, not just in demos.

Our team of specialists covers PLC programming, robotics, industrial networking, IoT, and mechanical systems. We don't sub-contract core engineering work. What you see is what you get.

Meet the Team
Krostilar engineering team on the factory floor

ISO 9001

Quality management certified

ATEX Compliant

Hazardous area specialists

CE Marked

All machinery directive compliant

ISO 13849

Functional safety accredited

Let's Discuss Your Automation Challenge

Tell us about your production challenges. We'll come to your facility, assess the opportunity, and propose a solution with clear costs and timelines. No obligation.

Request a Consultation
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